Jiangsu Xinyi "Intermittent Dyeing And Finishing Green Intelligent Factory Project" Was Awarded By The Ministry Of Industry And Information Technology.

This is the first and only enterprise that has won the honor in Xuzhou. It marks the first application of the new mode of Intelligent Manufacturing in Xinyi.

Finishing company is

The subsidiary company of the company is a technology company specializing in the research, production and sale of polyester fabric dyeing and finishing. The company will be a "high starting point, zero emission and intelligent" construction standard, and will become China.

The "zero emission" and "intelligent factory", the first "green production" in China, is striving to become a benchmark enterprise in the dyeing and finishing industry.

The construction of a new batch of dyeing and finishing green intelligent factory project, which is under construction, began in June 2016 and will be completed in May 2020.

At present, the first phase project has been evaluated by the Jiangsu Provincial Commission of letters and commissions in 2017 as the "demonstration workshop of dyeing and finishing process".

The two or three phase of the project will be led

The new mode and new format of intelligent green production with great potential for development.

Dyeing and finishing is a processing technology. It is a general term for dyeing, finishing and washing of grey fabrics. Its technological process mainly includes testing pportation, pretreatment, dyeing, finishing and testing warehousing. The quality of the fabrics depends mainly on the printing and dyeing and finishing processes in the textile production chain.

由于传统的新型化学纤维染整工艺和生产过程存在一些技术难点，如核心智能装备缺乏，装备、系统之间难以全流程集成、互通、共享，还未实现生产流程和生产工艺的可预测、可优化以及未能实现生产全环节的节能减排等难点，徐州荣盛纺织整理有限公司联合东华大学(关键技术研发)、杭州开源电脑技术有限公司(系统开发商、集成商)、北京机械工业自动化研究所有限公司(核心智能制造装备供应商)等单位，组建成产学研用联合体，紧扣关键工序智能化、关键设备国产化、产品生命周期覆盖化，按照“共同投入、联合开发、利益共享、风险共担”的原则，共同开展新型间歇式染整绿色智能工厂项目的开发建设，由此开创了染整行业的系列创新，产生了一个“国际首创”和5个“国内首创”的好成绩。

The first international intelligent cloth inspection device and system, using machine vision technology to detect dyeing and finishing defects, and using machine learning technology to improve the efficiency of textile inspection.

国内首创测色—配色—染化料自动配料输送智能管理系统，打破了国内测色装置、配色装置、助剂染化料自动配料输送装置各自独立控制的局面;国内首创染整车间内智慧物流管理装备(AGV运布车及自动化立体仓库)及系统，有效避免了间歇式染整车间内人工运布车凌乱、丢布、混批等生产纰漏，提高生产效率;国内首创间歇式染整全工序的生产系统集成，实现了全流程PCS、ERP、MES系统之间的互联互通、数据共享;国内首创“虚拟工厂”和工艺优化模型，利用人工智能技术实现生产工艺建模，通过机器学习方法，持续优化生产流程和工艺;国内首创液碱及PTA双回收智能系统，进一步降低染整废水的COD值，降低下游污水站的处理难度以及处理成本，降低污泥量，最大化的节能减排，再配合中压蒸汽循环利用系统、热能智能化回收利用系统等六大循环利用系统，真正实现了全流

Cheng's green production.

The intermittent dyeing and finishing green intelligent factory built by Xuzhou Rongsheng textile finishing Co., Ltd. will become a benchmark enterprise in the pformation and upgrading of dyeing and finishing industry.

After the promotion and application inside the company, the 260 million M processing capacity is fully produced. It is estimated that the annual labor cost will be 4 million 800 thousand yuan, saving energy 39 million 657 thousand yuan, saving material cost 6 million 924 thousand yuan, improving the product quality by 6 million 240 thousand yuan, the total added profit is 57 million 621 thousand yuan, and the economic benefit is considerable. It attracts many domestic enterprises in the same industry to visit and study, and the guidance of many government leaders around.

At the same time, the localization of the company's R & D team has made the localization rate of the project more than 94%, which is conducive to promoting the popularization and application of the intermittent dyeing and finishing green intelligent factory at home and abroad.